Multi-Disc Working Principle of Screw Packaging Machine and Global Patent Technology of Guangdong Tianxuan
The multi-disc working principle of screw packaging machine is based on modular design and intelligent control, realizing efficient sorting and precise packaging through the collaborative operation of multiple vibrating discs. Guangdong Tianxuan Packaging Machinery Co., Ltd. (hereinafter referred to as "Tianxuan Machinery"), with its globally leading patent technology, has made breakthrough progress in multi-disc system structure optimization, intelligent control algorithms, and process innovation, becoming an industry technology benchmark.
I. Core Architecture and Working Flow of Multi-Disc System
1. Multi-Disc Feeding Module
The system is equipped with 4-6 independent vibrating discs, each corresponding to different specifications of screws. The vibrating discs adopt a spiral track design (patent number: CN222756935U), which uses an AI foreign object detection and rejection device to reduce the jamming frequency from an average of 3 times per day to 0.1 times. The bottom of the vibrating disc is equipped with a guide strip wrapped chain (patent number: CN222612066U), solving the jamming problem of special-shaped parts such as stainless steel screws and reducing maintenance costs by 40%.
2. Intelligent Counting Module
Tianxuan Machinery's vibratory bowl counting and rechecking device (patent number: CN222756911U) integrates a weighing sensor unit and a baffle sorting design for double verification. Combined with an AI visual counting system (patent number: CN222756935U), it can identify 0.1mm-level size differences, with a counting error rate approaching zero. For example, in the packaging of automobile engine bolts, the daily processing capacity reaches 8,000 bags, with an accuracy of 99.99%.
3. Packaging Execution Module
The double-station cylinder film machine (patent number: CN222756935U) uses synchronous top and bottom sealing technology to increase production capacity by 30%, with a sealing accuracy error of less than 2mm. The packaging bag supports three-side sealing, back sealing, and free switching of 10+ materials such as PE and aluminum foil, with the sealing strength improved by 50%.
4. Central Control System
Based on a permanent magnet synchronous servo system (patent number: CN222756935U), the transmission efficiency is improved by 48%, and energy consumption is reduced by 25%. Through the IoT remote operation and maintenance platform, more than 200 parameters are monitored in real time, with a fault warning accuracy of 99.6%.
II. Advantages of Tianxuan Machinery's Global Patent Technology
1. High-Precision Counting Technology
Breaking through the limitations of traditional photoelectric counting, the 3D visual recognition system (patent number: CN222756935U) completes the size and model verification of screws in 0.5 seconds. In the medical industry application, the packaging data accuracy is increased to 99.99%, reducing potential annual losses by more than 10 million yuan.
2. Flexible Production Design
The modular rapid changeover technology supports switching production lines in 5 minutes, adapting to the packaging of 0.8-50mm special-shaped parts in small batches and multiple varieties. For example, it provides a daily processing solution for 100,000 small-batch and high-variety parts for electronic enterprises.
3. Energy Conservation and Environmental Protection Innovation
Adopting frequency conversion speed regulation and energy recovery technology, the energy consumption is only 1/200 of that of traditional equipment. After the transformation of an automobile parts enterprise, the annual electricity fee saved per machine is more than 10,000 yuan, and 12 tons of carbon dioxide are reduced.
III. Application Scenarios and Industry Value
1. Precision Manufacturing Field
In the 3C electronics industry, Tianxuan Machinery's screw packaging machine realizes high-speed packaging of M3-M30 full specifications (800 bags/hour), supports QR code printing and anti-counterfeiting traceability, and helps enterprises pass the VDA6.3 process audit.
2. Automotive Industry Application
It provides mixed packaging solutions for bolts and brake pads for enterprises such as Volkswagen and Tesla. Through the AI learning function, the film tension is automatically adjusted, the production line area is reduced by 35%, and the delivery cycle of urgent orders is shortened to 2 days.
3. Global Layout
The equipment has passed CE and UL certifications and is exported to more than 80 countries, accounting for more than 40% of the annual export volume. In the case of a Vietnamese home appliance enterprise, the packaging damage rate was reduced from 8% to 0.5%, becoming a "technical pass" for对接 international high-end customers.
IV. Industry Impact and Future Trends
Through the three-in-one technical system of "hardware structure innovation + intelligent algorithm empowerment + process flow reengineering," Tianxuan Machinery has promoted the transformation of packaging machinery from "single equipment" to "intelligent system." The three industry standards such as the "Technical Specification for Intelligent Operation and Maintenance System of Packaging Machinery" drafted by it are leading the global industrial packaging to develop in the direction of greening and dataization. In the future, Tianxuan plans to combine digital twin technology with edge computing to realize real-time simulation optimization of packaging production lines, further consolidating its leading position in the global market.Guangdong Tianxuan's multi-disc screw packaging machine has not only solved the pain points of high failure rate and low precision of traditional equipment through patent technology innovation but also provided a cost-effective solution for global manufacturing with its modular and intelligent design. Its technological barrier has formed a substantial substitution ability for international brands, becoming a core force for "Chinese intelligent manufacturing" to go global.
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