Successful Cases of Guangdong Tianxuan Packaging Machinery Co., Ltd.'s Hardware Packaging Machines

栏目：公司新闻发布时间：2025-10-17访问量：31次

Successful Cases of Guangdong Tianxuan Packaging Machinery Co., Ltd.'s Hardware Packaging Machines

Guangdong Tianxuan Packaging Machinery Co., Ltd. has established multiple industry benchmark cases in the field of hardware packaging machines, with its technological strength and equipment performance validated by the market:

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1. Home Appliance Industry: High-Speed Precision Packaging

HISEN Air Conditioning Accessories Packaging Line
Tailored for remote controls, screws, and small parts, Tianxuan developed a dual-station hardware packaging machine achieving 100,000 pieces/hour. Integrated with a weight-sensing recheck system, the error rate is below 0.1%. This equipment passed CE certification and reduced labor costs by 60% for HISEN.
Chongqing Air Conditioning Attachment Project
In 2025, Tianxuan won a bid to supply an AI-powered sorting packaging system for automotive parts. Using laser alignment technology, it resolves M3-M10 screw sorting challenges, achieving a material loss rate of <0.15% and a daily capacity of 150,000 units.

2. Automotive Components: Anti-Jamming Innovations

For a listed automotive manufacturer, Tianxuan engineered an anti-jamming screw packaging line with a patented chain-conveyor structure (Patent No. CN222612066U). This design reduced maintenance costs by 40% and enabled 80 sets/minute of mixed-material packaging with near-zero error rates through AI vision detection.

3. Electronics Manufacturing: Ultra-Precision Counting

At a multinational electronics components plant, Tianxuan’s TX-1121 series packaging machine utilized CCD vision counting systems to reduce errors for 0.5mm screws to <0.01%. Packaging efficiency surged from 200 to 800 packs/hour, supporting the client’s ISO 9001 certification.

4. Lock Industry: Multi-Material Integration

For a Foshan lock manufacturer, Tianxuan deployed a multi-vibrator collaborative system handling screws, washers, and springs. With 5-minute rapid-change capabilities, daily output rose from 5,000 to 12,000 packs, compatible with three-side sealing and back-sealing modes.

Core Technologies Driving Success

These achievements are underpinned by Tianxuan’s three pillars of innovation:

Laser Alignment System: Reduces material waste to 0.15% during feeding.
Permanent Magnet Synchronous Servo Drives: Cuts energy consumption by 48%, saving >?10,000/year per machine.
IoT Remote Monitoring: Achieves 99.6% fault prediction accuracy, minimizing downtime.

Global Impact

With 29 patents and certifications like CE and FDA, Tianxuan serves over 6,000 clients worldwide. Its modular designs support 72-hour rapid reconfiguration for diverse hardware sizes (0.8–50mm), making it a leader in smart packaging solutions.

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